Surge Protective Device (SPD) Sizing Calculator

Select SPD type, MCOV, and discharge current for service-entrance and branch use.

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A surge protective device diverts transient overvoltages — from lightning or switching — away from your equipment. Choosing the wrong type or a too-low MCOV leaves gear exposed or causes nuisance failures. This tool recommends the SPD type, MCOV, and discharge rating from where the device sits and the system voltage.

How it works

The recommendation follows the IEEE C62.41 exposure categories and NEC Article 285 installation rules.

  • Category C — service entrance. Highest surge energy. Use a Type 1 (line side of the service disconnect) or a Type 2 on the load side, with a high nominal discharge current (20 kA or more).
  • Category B — feeders and sub-panels. Moderate energy. Use a Type 2 on the load side of the main overcurrent device.
  • Category A — branch circuits and receptacles. Lowest energy, far from the service. Use a Type 3 point-of-use device, installed at least 10 m of conductor downstream of a Type 1 or 2.

The minimum MCOV is set so the device rides out normal voltage swells:

MCOV >= 1.25 x nominal line-to-neutral voltage

For a 120 V circuit that is about 150 V; for 277 V it is about 346 V.

Worked example

A 277/480 V wye sub-panel feeds office lighting and you want surge protection at that panel. The line-to-neutral voltage is 277 V, the location is a feeder (Category B), so the tool recommends a Type 2 SPD with a minimum MCOV of about 346 V and a nominal discharge current of 10–20 kA.

Notes and tips

  • Lead length matters more than the SPD’s headline rating. Keep the connecting conductors short and straight — every extra inch adds let-through voltage.
  • Coordinate stages: a Type 2 at the panel plus a Type 3 at sensitive equipment gives a lower clamping voltage than either alone.
  • Check the Voltage Protection Rating (VPR) on the label; a lower VPR means the device lets less surge voltage through to the load.

Every recommendation is a planning aid; confirm the final device against the manufacturer’s data and the adopted NEC edition.

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