Fuse vs. Circuit Breaker Comparison Tool

Compare clearing times of current-limiting fuses and breakers at any fault multiple.

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Fuses and circuit breakers both interrupt overcurrent, but they behave very differently as the fault gets larger. A current-limiting fuse clears within the first half-cycle on a high fault and caps the energy let through, while a thermal-magnetic breaker waits for its magnetic element to pick up. This tool plots simplified time-current behavior for both at the same ampere rating so you can see where each device is faster.

How it works

For a fault current expressed as a multiple M of the device rating, the tool estimates clearing time from representative inverse-time models. The fuse uses an I²t-style overload curve at low multiples and switches to sub-cycle current limiting once M passes the class threshold:

overload:        t = k / (M^n - 1)
current-limiting: t < ~8 ms (clears in first half-cycle)

The class coefficient k sets the relative speed: Class CC is fastest, Class J close behind, and Class RK5 is the slowest because it is a time-delay fuse built to ride through motor inrush. The breaker has two regions:

thermal:        t = k_b / (M^n_b - 1)      for M below the instantaneous pickup
instantaneous:  t = ~0.025 s (1-2 cycles)  for M >= ~10x rated

Example and notes

For a 100 A device at 8× rated (800 A) with a Class J fuse, the fuse is in or near its current-limiting region and clears in a small fraction of a cycle, while the breaker is still on its thermal curve and takes noticeably longer. Push the multiple to 12× and the breaker’s instantaneous element picks up, closing much of the gap.

Read the comparison as intuition, not gospel: the relative ordering — fuses faster and energy-limiting on severe faults, breakers resettable and adjustable — is correct, but exact clearing times come only from the manufacturer’s published time-current curves used in a proper coordination study.

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