Duct Leakage Test Calculator

Calculate duct leakage from blower-door test results per ACCA Manual D and IECC 2021.

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This calculator turns a duct blaster reading into the two numbers that matter for commissioning and energy-code compliance: leakage per 100 ft² of conditioned area (the IECC 2021 metric) and leakage as a percentage of system airflow (the Manual D diagnostic). It then flags pass or fail.

How it works

A duct blaster pressurises the duct system to a reference 25 Pascals and reports the fan flow needed to hold that pressure — the CFM25 reading. From that:

leakage per 100 ft² = CFM25 ÷ conditioned area × 100
% of system airflow = CFM25 ÷ system airflow × 100

IECC 2021 judges compliance on the per 100 ft² figure. For a system with 80 CFM25 leakage serving 2,000 ft²:

80 ÷ 2000 × 100 = 4.0 CFM25 / 100 ft²

That exactly meets the 4.0 limit for a final, air-handler-installed test — a pass.

Code thresholds

Test typeIECC 2021 limit
Post-construction (final)≤ 4.0 CFM25 / 100 ft²
Rough-in, air handler installed≤ 4.0 CFM25 / 100 ft²
Rough-in, no air handler≤ 3.0 CFM25 / 100 ft²

Notes

The percentage-of-airflow figure is shown for ACCA Manual D commissioning reference, where 6% or less is a common “tight system” target. Always seal, then re-test: most failures come from disconnected boots, unsealed plenum seams, and leaky return chases. Local code amendments can tighten these limits, so confirm the adopted version in your jurisdiction.

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